Nanotech – Drum type turning lathe – HDL2000
This machine is available in two versions: the HDL2000-SD and HDL2000-HD. These are extra large capacity ultra-precision machining systems used for single point diamond turning advanced optical surfaces along the diameter of large generation drums. This machine accepts drums up to 650mm diameter and 3100mm long (between chuck faces) with a weight capacity of 1800 Kg (3000 Kg on HD version). Maximum optical cutting zone length is 2600mm.
Product Description
The machine was developed with the latest “precision engineered” designs and components, including high stiffness hydrostatic oil bearing slide ways, programmable CNC controlled W-axis (tailstock) with integrated “Nanolock” braking system, state-of-the-art linear motor drives, and exclusive oil hydrostatic head and tailstock spindles; with liquid cooling for increased thermal stability. The “Nanolock” hydraulic braking system provides maximum tailstock rigidity during diamond turning and facilitates both flexible & rapid machine set-ups. For a list of accessories available for this diverse machine, please visit our Factory Options page.
Key Features
| General | Description |
| System Configuration | Ultra-Precision Multi-Axis Horizontal Drum Lathe |
|---|---|
| Workpiece Capacity (HDL2000) | 550 mm Diameter X 2600 mm Length Between Chuck Faces, 2000 mm Optical (cutting) Zone, 1800Kg max. load |
| Workpiece Capacity (HDL2000-HD) | 600 mm Diameter X 2600 mm Length Between Chuck Faces, 2000 mm Optical (cutting) Zone, 3000Kg max. load |
| Base Structure | Natural, Black Granite (Sealed) |
| Vibration Isolation | Passive pneumatic air isolation system with self leveling |
| System Programming Resolution | 1 nanometer linear; 0.0001º rotary |
| Headstock Spindle (C-Axis) | Description |
| Type | Moore, Oil Hydrostatic |
| Speed Range | C-Axis mode – 0 to 300 rpm, bi-directional – Spindle mode – 0 to 300 rpm, bi-directional (up to 400 rpm on HD version) |
| Axial Stiffness | 350 N/um (2,000,000 lbs/in) |
| Radial Stiffness (at nose) | 875 N/um (5,000,000 lbs/in) |
| Drive System | Frameless, Brushless DC motor |
| Motion Accuracy (@100rpm) | Axial Synchronous: ≤ 100 nanometers (4μ”) Radial Synchronous: ≤ 100 nanometers (4μ”) |
| C-axis Position Resolution | 0.000005° (0.019 arc seconds) |
| Liquid Cooling (standard) | A continuous flow of temperature controlled liquid is supplied to cooling channels located around the hydrostatic bearing journals. Thermal stability is maintained utilizing an Active Thermal Management System (ATMS) with integral PID controller, liquid to liquid heat exchanger, and refrigerant source |
Main Features
•PC based CNC motion controller with Windows XP operating system and 1 nanometer (0.04 μ”)programming resolution
• Linear encoder/glass scale position feedback system with 0.034 nanometer resolution on X axis;1.0 nanometer resolution on Z axis; and 100 nanometer resolution on W axis (tailstock)
•Programmable, CNC Controlled W axis, with integral “NanoLock” hydraulic braking system (providesmaximum tailstock rigidity during machining and enables flexible & rapid machine set-up)
•Box-way hydrostatic oil bearing slideways provide smooth, stiff, and well damped linear motions
•Linear motor drives for rapid cycle times, improved surface quality, and minimal maintenance
•Exclusive Oil Hydrostatic Headstock (with C-axis) and Tailstock spindles; with liquid cooling for increasedthermal stability
•Options include: Rotary B-Axis, Fast Tool Servo Systems, Optical Tool Setting Station, Air Shower
Temperature Control System, NanoTEMP Thermal Monitoring System, NanoBalance Dual Plane Drum.Balancing, Spraymist Lubrication System, Vacuum Chip Extraction System
Contact Us
| Beijing 26th Floor, West Tower, Hanwei Plaza No.7 Guanghua Road, Chaoyang District, Beijing TEL: 010-6561 3988 FAX: 010-6561 0278 http://dksh-machinery.com | Shanghai Room Unit 605-607, Build 2, Xinglian Building, No.1535 Hongmei Road, Xuhui District, Shanghai TEL: 021-5383 8811 FAX: 021-3367 8466 http://dksh-machinery.com | Chengdu Room 802, 8/F, Tower 1, Central Plaza No.8 Shuncheng Street, Chengdu TEL: 028-8676 1111 FAX: 028-8676 1122 http://dksh-machinery.com |
| Guangzhou Room 1213-1215, 12/F Jie Tai Plaza, 218-222 Zhongshan Road ,Guangzhou TEL: 020-8132 0662 FAX: 020-8132 0663 http://dksh-machinery.com | Xi’an B-4-H, K.I.Tower, No.1 Xihuamen, Xi’an TEL: 029-8833 7412 FAX: 029-8833 7415 http://dksh-machinery.com | Hongkong 23/F, Tower A, Southmark, 11 Yip Hing Street, Wong Chuk Hang, Hong Kong TEL: 00852-2880 9808 FAX: 00852-2369 1042 http://dksh-machinery.com |
Key Industries
- Aerospace
- Automotive
- Die and Mould
- Electronics
- Machinery and Manufacturing
- Medical
- Mining and Minerals
- Oil and Gas
- Semiconductor, Solar and Electronics
- Shipbuilding
Brand
The Moore Tool Company manufactures a complete line of jig grinders and has a precision manufacturing business certified to ISO 9001:2008 and AS9100C. The company is ITAR registered.
Moore’s machine tool business builds fully automated and highly productive CNC Continuous Path jig grinders. We offer a complete line of machine accessories, including our ProGrind system which includes electric grinding spindles, flood coolant enclosures, as well as advanced sensor-based systems such as Moore Autogrind and the patented Moore Autosize®. Moore’s precision manufacturing business specializes in aerospace and defense related machining including 5-axis milling and precision jig grinding. Moore also designs and manufactures tooling for the food packaging, metal stamping and plastics forming industries.